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The long-delayed Air Force One is one of the most expensive, complex planes in the world. Here's what makes the presidential plane unique.

  • Boeing is building a new Air Force One, but it has been beset by delays.

  • Donald Trump has enlisted Elon Musk and DOGE to try to get it built faster.

  • Here's what makes the presidential jet so distinctive and complex.

Air Force One, perhaps the most iconic plane in the world, is entering a new phase.

Jets specifically designed for the president have existed since the Kennedy era. Today's iteration, based on a Boeing 747, entered service 35 years ago.

A new Air Force One has been in the works since 2015 but has been beset by problems that have delayed it for several years. Initially due to enter service in 2024, the plane won't be ready until 2027 at the earliest.

President Donald Trump's entry into the White House has added a new level of urgency to proceedings, with Trump especially eager to see the new planes come to fruition.

In his first term in the White House, he renegotiated the deal with Boeing and even created his own livery for the plane.

Boeing has lost more than $2 billion on the project. In a 2022 earnings call, then-CEO Dave Calhoun called it "a very unique set of risks that Boeing probably shouldn't have taken."

However, the planemaker's current CEO, Kelly Ortberg, is working with Elon Musk and DOGE to try to get it delivered as soon as possible.

This is the saga so far, and why building a new Air Force One is uniquely challenging.

Trump has keenly displayed his enthusiasm for a new Air Force One

Donald Trump raising a saber to cut a cake with a model of the new Air Force One plane on it. Melania Trump laughs as she watches on. Two members of the military stand behind them.

Donald Trump cut a cake with a model Air Force One at his inaugural ball.PATRICK T. FALLON/AFP via Getty Images

In his first term, Trump showed off his design for the plane's colors to ABC News. At his inaugural ball, he cut a cake adorned with a model of the presidential jet.

In February, he toured a private Boeing 747

President Donald Trump's motorcade seen parked next to a Boeing 747 jumbo jet.

President Donald Trump's motorcade parked next to a Boeing 747 in Palm Beach, Florida.ROBERTO SCHMIDT/AFP via Getty Images

At the time, Trump's press secretary said he was touring the plane to check out new hardware and tech, adding that the tour would help highlight "the project's failure to deliver a new Air Force One on time as promised."

The 747 Trump toured was owned by the Qatari government. Its tail number, P4-HBJ, features the initials of the country's former prime minister and one of its wealthiest royals, Hamad bin Jassim bin Jaber Al Thani.

Its interior is more lavish than Air Force One, with an entertainment room, double beds, and en-suite bathrooms.

Yves Pickardt, the project lead from the Parisian design house Alberto Pinto, told Altitudes Magazine in 2018: "Such a project is a dream come true that happens only once or twice in a designer's lifetime. In a way, this is a landmark in aviation history."

Boeing's CEO said Elon Musk and DOGE are working to speed up the delivery of the project

Tesla and SpaceX CEO Elon Musk holds a stuffed Air Force One toy after stepping off Marine One upon arrival with the US president on the South Lawn of the White House in Washington, DC, on February 19, 2025.

Elon Musk holding a stuffed Air Force One toy.JIM WATSON/AFP via Getty Images)

"The president wants the airplane sooner, and so we're working with Elon and the team to figure what can we do to pull up the schedule of that aircraft," Ortberg told CNBC.

But Air Force One is a huge and complex aircraft with many features that distinguish it from a typical airliner

U.S. President Donald Trump arrives at a campaign rally aboard Air Force One on October 28, 2020 in Bullhead City, Arizona.

President Donald Trump arrived at a 2020 campaign rally on Air Force One.Isaac Brekken/Getty Images

It may look like a Boeing 747, but it is actually a militarized version of the commercial jet called a VC-25A. The next version is known as the VC-25B.

Air Force One officially refers to any plane transporting the president. Sometimes, the president has flown on a Boeing C-32 — a military version of the 757 — that is more typically used as Air Force Two.

It's over 230 feet long with a wingspan of around 195 feet

A front view of Air Force One on May 8, 2014 in San Diego, California.

A front view of Air Force One.Daniel Knighton/Getty Images

The next presidential jet is based on an even larger 747-8, which has a 224-foot wingspan and is 250 feet long. Its enormous size has even contributed to production delays.

In 2022, The Wall Street Journal reported that one difficulty during production included trying to shift one of the VC-25Bs onto jacks — but the weight "significantly exceeded" how much they were designed to hold.

Two empty mini bottles of tequila were also found on board one of the planes that year, sparking an investigation, per the Journal.

Its defense features make it especially useful in emergency situations

President George W. Bush talks on the telephone Tuesday, Sept. 11, 2001, as senior staff huddle in his office aboard Air Force One.

President George W. Bush and senior staff on board Air Force One on September 11, 2001.Eric Draper, Courtesy of the George W. Bush Presidential Library/Getty Images

After US airspace was shut down in the wake of the 9/11 attacks, President George W. Bush and his staff spent eight hours on Air Force One.

The aircraft is armored and protected against the effects of a nuclear electromagnetic pulse

Air Force One with President Donald Trump aboard does a fly at the NASCAR Daytona 500 auto race at Daytona International Speedway, Sunday, Feb. 16, 2025, in Daytona Beach, Fla.

Air Force One flew above the NASCAR Daytona 500 in February.AP Photo/Phelan M. Ebenhack

Air Force One has around 238 miles of wiring — twice that of a typical 747 — which is shielded to protect from an EMP.

Electronic countermeasure defense systems located at the top of the plane can also jam enemy radars.

Flares can also be released from the wings

The wing of Air Force One is seen as the plane passes Mount Rainier, Friday, May 10, 2024, en route to Seattle-Tacoma International Airport in SeaTac, Washington.

Mount Rainier seen from onboard Air Force One.Cameron Smith/White House

These can be used to confuse heat-seeking missiles. There are also some defense capabilities that remain classified.

Air Force One can also refuel in midair — but that won't be a feature on the next version, seemingly due to financial constraints.

The president typically boards via the main deck, but Air Force One also has its own airstairs

A collage of Donald Trump boarding Air Force One at the upper door via a tall staircase, and Joe Biden and Jill Biden disembarking via the lower door.

Trump and Biden boarding and disembarking Air Force One.T.J. Kirkpatrick-Pool/Getty Images; SAUL LOEB/AFP via Getty Images

The lower entrance has retractable stairs, which are convenient if rolling staircases aren't available upon landing or due to security concerns.

As NPR reported, President Joe Biden more frequently used the shorter stairs after tripping on a stage in June 2023.

Air Force One has 4,000 sq ft of interior space and room for 76 passengers plus 26 crew

Joe Biden on Air Force One

President Joe Biden holds a meeting on board Air Force One in 2021.Adam Schultz/White House

As the plane transports VIPs, throughout much of the project, Boeing needed workers with high-level security clearance, adding to the complexity of building the aircraft.

In 2023, Pentagon officials were looking into why staff without such credentials were working on the jet — with the lapse involving some 250 workers, The Wall Street Journal reported.

Earlier this month, an official confirmed to The New York Times that security requirements had been reduced for some staff, after the newspaper reported Musk had been pushing for the change.

Unlike a typical airliner, there are four people on the flight deck

In this handout provided by The White House, President Barack Obama drops by the Air Force One cockpit during his flight to Pittsburgh, Pennsylvania on January 29, 2014

President Barack Obama (right) visits the cockpit.Pete Souza/The White House via Getty Images

As well as a pilot and co-pilot, there is a a flight engineer and a navigator.

Flight engineers used to be common on airliners until technology developments in the early 1980s.

A crew of 26 people work on Air Force One

President Barack Obama celebrates the 20th anniversary of Air Force One with members of the crew during a flight from Milwaukee, Wisc., to Joint Base Andrews, Maryland, Sept. 6, 2010

Obama celebrated the 20th anniversary of Air Force One with crew members in 2010.Pete Souza/White House

Their uniforms have "Air Force One" embroidered above the presidential seal.

The VC-25A has two galleys that can provide 100 meals in one sitting.

The president's quarters, at the front of the plane, have beds that fold out from couches

Former First Lady Betty Ford, (L), Steve Ford, Susann Ford Bales, and Mike Ford look at the window of the Presidential jet as it makes a low pass over the University of Michigan football field on January 2, 2007

The family of President Gerald Ford traveled to his funeral service on the presidential jet in 2007.David Hume Kenerly/Getty Images

In 2018, Axios reported that Trump wants Air Force One to have a bigger bed. A 2021 National Geographic documentary said the designs included a larger TV, more seating, and a queen bed.

President George W. Bush told Runner's World in 2002 that he had a treadmill added to his room on the jet.

The president also has a flying Oval Office.

President Donald Trump speaks to reporters aboard Air Force One as he prepares to sign a proclamation declaring Feb. 9 Gulf of America Day as he travels from West Palm Beach, Fla. to New Orleans, Sunday, Feb. 9, 2025.

Trump signed a proclamation declaring Gulf of America Day on board Air Force One.AP Photo/Ben Curtis

Opposite the desk is a large couch that wraps around the wall.

And this is Air Force One's situation room

President Joe Biden meets with traveling guests Ohio Senators Rob Portman (R), left, and Sherrod Brown (D) and staff members aboard Air Force One en route to Cincinnati/ Northern Kentucky International Airport in Hebron, Kentucky, Wednesday, January 4, 2023, for an infrastructure event.

President Joe Biden meets with senators and staff members in 2023.Adam Schultz/White House

On the other side of this room, there's a TV that can be used for teleconferencing.

Then there are areas for staff or other passengers

President Barack Obama talks with members of Congress on Air Force One after speaking at the AMA conference in Chicago on June 15, 2009.

Obama speaks with members of Congress on board Air Force One in 2009.Pete Souza/White House

The interiors of the new plane have also been a source of delays.

In 2021, Boeing filed a lawsuit against GDC Technics, a supplier for the new Air Force One, alleging it was roughly a year behind schedule in completing interior work.

GDC then filed a countersuit alleging the delays were due to Boeing's mismanagement and that payments were overdue.

The supplier then filed for Chapter 11 bankruptcy — before the two sides reached a settlement six months later.

Air Force One has 85 phones on board

In this handout provide by the White House, U.S. President Barack Obama's Staff including Senior Advisor David Axelrod (2nd-L) looks on as National Security Advisor Gen. James "Jim" Jones (L) talks on the phone, while Rahm Emanuel (3rd-L), and White House Press Secretary Robert Gibbs (6th-L) look on aboard Air Force One

Obama's staff making phone calls.Pete Souza/White House via Getty Images

In the middle of this picture, you can see a beige phone and a white phone. The former is a secure line, while the latter is for unclassified use.

At the rear of Air Force One is the press area

President Donald Trump talks with reporters aboard Air Force One on a flight to Andrews Air Force Base, Md., Thursday, April 5, 2018.

President Donald Trump talks with reporters aboard Air Force One in 2018.AP Photo/Evan Vucci

This is the only part of Air Force One that resembles a typical airliner's layout, albeit with leather seats.

Guests on Air Force One are sometimes given M&Ms as souvenirs

The new presidential M&M candies with the signature of US President Joe Biden is seen in Washington, DC on June 25, 2021.

Two cartons of presidential M&Ms with Biden's signature.MANDEL NGAN/AFP via Getty Images

However, some passengers have taken their own souvenirs. Last year, the White House Correspondents' Association warned journalists to stop stealing items from the Air Force One.

The BBC reported that pillowcases, glasses, and gold-rimmed plates are among the things said to have vanished from Air Force One.

The next Air Force One has been delayed and won't be delivered before 2027 at the earliest

A rendering of the new Air Force One with its modernized blue livery, a Boeing 747-800 VC-25

A rendering of the next Air Force One.Courtesy of the Air Force

It's also unclear what color the plane's livery will be.

The Air Force has said Trump's preferred blue, red, and white would add to delays because the dark blue would necessitate further tests due to added heat in some environments.

Biden then chose a light-blue color similar to previous presidential jets — but Trump has continued to champion his original design.

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